Hwashi IBC Cage Automatic Production Machine
The Hwashi IBC Cage Automatic Production Machine combines advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production. This ISO9001 certified system transforms raw materials into high-quality IBC cages through a fully integrated process with 60-second cycle time and 2000kg capacity.
Advanced Features & Technology
Fully Automated Production Line
- Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching
- Operates with only 3-4 personnel
- 24/7 continuous operation capability
- 80 cages per hour production rate
Precision Engineering
- Multiple welding heads with CNC technology for ±0.1mm accuracy
- 6-7 welding heads for uniform results
- 60 seconds per cage cycle time
AI-Powered Quality Assurance
- Intelligent defect detection with real-time correction
- Automated parameter adjustment
- Continuous monitoring and analytics
Main Weld Frame
Four sets of MF transformers regulate six sets of welding electrodes for optimal quality. The bilateral piano-style welding technique accelerates the process, completing each metallic grid mesh within one minute. Upper and lower air cylinders ensure flat welding positions, while screw-designed electrodes enhance durability.
Six-Head IBC Frame Automatic Welding Machine
The welding power system features four sets of advanced MF DC power sources enabling simultaneous six-spot welding. A dual-layer fixture feeder enhances efficiency by allowing material loading during active welding.
Flat Tube Mesh and Firm Welding Quality
The apparatus transforms tubes into flat mesh configurations with strong, robust welds completed in approximately 60 seconds.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine delivers high precision bending with stable operations, transforming flat mesh into precisely squared frames in 20-25 seconds.
Bending Beam Features
- CNC processed beam ensures precise angles
- Adjustable molds (3mm range) for increased bending flexibility
- 120 degree mold design for smooth bending
IBC Cage Frame Locking Machine
Locking Efficiency and Quality
- Adjustable clinching arm for various cage designs
- Hydraulic/pneumatic design enhances efficiency
- Automatic pipe joining with tight clinching spots
IBC Cage Frame Hole Making and Punching Machine
This hydraulic-powered machine forms frame holes for base frame attachment in 25-30 seconds, featuring adjustable panels for wider positioning ranges.
IBC Cage Base Frame Welding Machine
Product Features
- Horizontal structure with 7 welding heads
- Automatic pallet unloading
- 3 sets of MF DC 250KVA power for increased quality
- Eliminates manual welding inconsistencies
Technical Specifications
| Product Name |
IBC frame production line |
Style |
single row /double row |
| Max welding width |
1200mm |
Max welding length |
4250mm |
| Brand |
Hwashi |
Colour |
blue/yelllow/custom |
| Equipped Power |
350kVA/400kVA |
Place of Product |
Zhejiang Province,China |
| Voltage |
3p 380V |
Material |
Galvanized Pipe |
| Tickness of the pipe |
1-2mm |
duty cylce |
20% |
| Diameter of the pipe |
14-20mm |
Frequency |
50HZ/60HZ |
Tank Sending System Features
- Conveyor transport between blowing machine and cage workshops
- Automated bended, clinching and punched cage placement
- Welded pallet stocking area
- Auto pallet assembly path
Why Choose Hwashi?
20+ years of welding and automation experience
ISO 9001 certified and CE approved
24/7 technical support and comprehensive service
Customizable Industry 4.0 ready solutions
